In the field of audio equipment manufacturing, amplifiers, as the core components of sound systems, directly determine the quality of the entire audio system through their performance and reliability.
As a large-scale, high-market-share audiovisual system integrator and manufacturer in China, itc has always adhered to innovation and continuously explored cutting-edge technologies to provide global customers with high-quality audiovisual solutions.
Now, itc independently developed intelligent automatic aging system for amplifiers has gone live, bringing revolutionary innovation to audio equipment testing.
The intelligent automatic aging system for amplifiers is an automated solution developed by itc specifically for the aging testing of amplifiers. By integrating advanced automation control, intelligent detection technology, and logistics systems, the system automates the entire testing workflow from input to output, significantly improving the efficiency and accuracy of aging tests for amplifiers.
Designed and produced to national standards, the system has become, after research, the industry’s largest and most comprehensive intelligent aging platform. It offers the broadest applicability, the most complete set of test indices and the highest measurement precision currently available, putting itc at the forefront of amplifier testing performance and providing a reliable foundation for high-quality audio manufacturing.
The intelligent automatic aging system consists of multiple subsystems, including a high-speed transfer chain system, automatic scanning system, handling and lifting system, intelligent storage sorting, top-lift blocking system, intelligent control system, automatic testing system, and real-time monitoring system. Together, these subsystems form a comprehensive, intelligent aging testing network.
❖ Automated Logistics System
This system conveys units under test to test stations and routes them out when tests finish, using advanced conveying and precise positioning technologies to ensure the stability and accuracy of the equipment during testing.
❖ Intelligent Control System
As the core component of the aging system, this system schedules the entire testing process, employing advanced control algorithms and AI to adapt test parameters and workflows to device state and test requirements.
❖ Automatic Testing System
This system uses high-precision measuring instruments and advanced detection technology to monitor equipment status, including key indicators such as power, frequency response, and distortion, providing test results for subsequent quality analysis and improvement.
❖ Automated Testing
The system achieves fully automated testing from input to output, truly requiring no manual supervision. Amplifiers are powered and tested automatically via the lift mechanism. During this process, relying on an audio analyzer, the system can accurately output parameter indicators, determination results, and test signals, greatly boosting throughput while lowering labour costs.
❖ Multi-Channel High-Power Testing
The system supports simultaneous multi-channel testing, meeting the testing needs of high-power amplifiers and ensuring that every device undergoes rigorous aging inspection.
❖ Real-Time Monitoring and Early Warning
The system monitors key indicators of amplifiers, such as current, power, distortion, frequency, and output voltage, in real time. If any abnormalities are detected, it immediately triggers an alarm, ensuring the timely detection and resolution of issues.
❖ Data Recording and Analysis
Through audio analysis software, the system can record the aging time, parameter changes, and fault conditions of amplifiers in detail, providing strong support for product quality assessment and continuous improvement.
❖ Intelligent Identification and Control
When products are transported to the picking area, the system automatically scans and sorts products after outputting signals. Meanwhile, the intelligent control system enables automatic start/stop of the entire aging system, mechanical motion coordination, communication connectivity, early warning, and NG alerts. It can also coordinate with debugging assembly lines, greatly enhancing the intelligence level of the testing process.
itc amplifier aging solution can be widely applied to the production, R&D, and testing of various audio equipment, including professional amplifiers, broadcast amplifiers, IP network amplifiers, and audio processors.
In manufacturing, it ensures every unit shipped meets rigorous standards. In R&D, it supplies precise measurement feedback for optimization. In the testing field, it raises throughput and result reliability while reducing cost. Its efficient and precise testing capabilities not only enhance product quality but also save valuable time and boost market competitiveness for customers.
As an industry leader, itc places technology innovation at its core. The company continues to invest heavily in R&D, accelerate digitalization of manufacturing, and drive the audiovisual sector toward higher-end and smarter practices.
The application of the intelligent automatic aging system for amplifiers represents another breakthrough for itc in the audiovisual field. The system delivers exhaustive, high-precision coverage of test metrics. Currently, the system is fully applied in the aging testing lines of various audio equipment at itc, including professional amplifiers, broadcast amplifiers, IP network amplifiers, and audio processors, safeguarding production efficiency and product quality.
This achievement underscores itc's R&D strength and innovation capabilities in the audiovisual field, setting new technical benchmarks for the industry. Looking ahead, itc will remain committed to innovation, quality, and service, constantly exploring frontier technologies and providing customers with ever superior products and solutions.